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Control Systems
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Digital Control Valve

Control Systems


The Digital Control Valve is a high-performance automated valve designed for precise flow control and quantitative loading applications. Engineered with a stepper motor-driven piston mechanism, it delivers accurate regulation, reliable shut-off, and exceptional durability with a service life exceeding one million operating cycles.

Its low-flow resistance design makes it particularly suitable for handling high-viscosity liquids, while its operation remains unaffected by fluid viscosity or pressure variations. The valve provides smooth, proactive switching and consistent performance across a wide range of industrial processes.

Key Features

• Stepper motor-controlled piston valve for precise operation
• Service life exceeding 1 million switching cycles
• Accurate and linear flow regulation for enhanced process control
• Performance unaffected by liquid viscosity
• Low flow resistance for efficient fluid handling
• Quiet operation with minimal noise during opening and closing
• Automatic shut-off during power loss for enhanced safety
• Corrosion-resistant stainless-steel construction
• PTFE (Teflon) sealing components resistant to acids, alkalis, and chemical solvents
• Available with switch control, 4–20mA control, and RS485 Modbus communication

Applications

• Accurate liquid flow control and regulation
• Frequent valve opening and closing operations
• Automated quantitative loading and dispensing systems
• Gravity-fed processes where minimal pressure loss is critical
• Replacement or upgrade of conventional electro-hydraulic control valves
• Handling of fluids prone to solidification or freezing, such as wax-based products

Suitable Industries / Chemical & Petrochemic

• Diesel
• Gasoline
• Jet fuel systems
• Fuel oil
• Heavy oil
• Crude oil
• Liquefied petroleum gas (LPG)
• Chemical raw materials

Chemical & Petrochemic

• Sulfuric acid
• Hydrochloric acid
• Alkali solutions
• Ammonia
• Various chemical solvents

Technical Specifications

Parameter Specification
Nominal Diameter DN1 — DN10 (customizable)
Flow Range 0.01 — 30 L/min
Accuracy Class 0.5%, 1.0%
Response Time ≤ 1s
Maximum Pressure 6.3 MPa (Higher pressure customizable)
Medium Temperature -40°C — +60°C (Higher temperature customizable)
Ambient Temperature -30°C — +55°C
Control Modes Switch Control, 4–20mA Control, RS485 Modbus Control
Switching Speed
• Fully Closed to Fully Open: < 3.2s
• Fully Open to Fully Closed: < 3.2s
Operating Temperature -40°C to +85°C
Power Consumption
• During Operation: < 20W
• Closed Position: < 2W
Power Supply
• 19–38V DC (typically 24V DC)
• 220V AC ±20%
Electrical Interface 2 × 3/4" NPT
Valve Body Material 304 Stainless Steel
Explosion Protection
• CE Certified (ATEX, PED/SEP, EMR)
• ATEX II 2G/D EEx d IIC T6-T4